A human-in-the-loop Control Paradigm for Construction Robotics: From VR-Guided Teleoperation to Semi-Autonomous Dual-Arm Operation

TL;DR A dual-arm robot drills concrete, places brackets and fastens screws under VR teleoperation, rule-based autonomy, or shared control in which the operator picks targets and the robot aligns and makes contact. Shared control raised novices' bracket-placement success from 4% to 81% over teleoperation; autonomy did best in nominal conditions but fell to 33% under 75% occlusion, where shared control kept 73%.
What they do
Construction tasks such as drilling a facade and fastening brackets are contact-rich and precise, which makes pure teleoperation hard and full autonomy brittle. This system lets an operator move along a spectrum: full VR teleoperation of two arms, rule-based autonomy, or shared control in which each skill primitive is assigned to the human or the robot. They compare all three on drilling, bracket pick-and-place and dual-arm screw fastening in a lab mock-up.
How it works
- Hardware. Two 6-DoF FAIRINO FR5 arms with a gripper, drill and screwdriver, a wrist force/torque sensor, a RealSense D435 and a Meta Quest 3.
- Skills. Each task is a fixed sequence of skills (e.g. target selection, coarse approach, fine alignment, drilling, retraction), run by a state machine. In shared control the human picks targets and makes coarse motions; the robot handles fine alignment, flipping the arm around and the drilling or fastening itself.
- Perception and contact. A fine-tuned YOLO segments holes and marks; RANSAC fits the facade plane so tools go in along its normal. Drilling uses a 30 N force-controlled feed.
- Priority rules. E-stop beats force limits, which beat operator override, which beats the autonomous controller.
Results
Ten novice operators, 100 trials per mode and task; autonomy ran 100 unmanned repetitions.
- Success (teleop / shared / auto): drilling 53 / 82 / 96%, bracket placement 4 / 81 / 97%, screw fastening 3 / 68 / 93%.
- Shared-control drilling took 38.7 s against 92.5 s for teleoperation; NASA-TLX workload fell from 61.7 to 32.9.
- Under disturbances autonomy fell to 63% in dynamic colored lighting, 33% at 75% occlusion and 42% with other moving objects; shared control stayed at 76%, 73% and 74%.
Limitations
Lab mock-up only, not at height. The skills are hand-written rules. Robustness and workload were tested only for drilling, and there are no ablations of individual components.
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Abstract
Construction tasks in hazardous and unstructured environments require both human adaptability and robotic precision, yet existing approaches often treat teleoperation and autonomy as separate control modes. This paper presents a human-in-the-loop control paradigm that enables structured transitions among VR-guided teleoperation, semi-autonomous shared control, and rule-based autonomous execution for contact-rich dual-arm construction tasks. The proposed system combines immersive VR guidance, a manually defined library of reusable skill primitives, and a shared-autonomy framework with explicit human-robot role allocation and command-priority rules. This integration allows operators to retain supervisory and corrective authority while delegating repetitive and precision-critical actions to the robot. The paradigm is validated on a dual-arm platform through representative facade-installation tasks. Results show that autonomous execution provides the best performance under well-calibrated nominal conditions, whereas semi-autonomous control improves resilience when environmental disturbances exceed the predefined autonomous pipeline's correction capability. Semi-autonomous control also substantially reduces subjective operator workload compared with full teleoperation. These findings demonstrate that effective construction-robot control should adapt human involvement to task and environmental uncertainty, using autonomy for repeatable operations and shared control for disturbance recovery.
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